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TrakSYS for Automotive

Unified Operations. Unparalleled Success.
TrakSYS software for automotive manufacturing operations management.

Automotive Manufacturing Solutions Trusted Worldwide

The TrakSYS MES software platform has been deployed at thousands of factories in over 100 countries, including many automotive manufacturers.

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dana
bridgestone
nexteer
deere
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Optimize Operations Across Your Value Stream

As a manufacturer in the automotive industry, you face significant challenges: effectively managing logistics and supply chain, labor, and sustainability initiatives, to name a few. The more areas of the value stream working together the better the outcome. With a real-time manufacturing operations management solution, operations such as Inventory Management, electronic Kanban, machining, powertrain, assembly, body shop, and paint can be managed as a pull-through and coordinated process to significantly reduce productivity losses. TrakSYS is up to the challenge.

Improve Production Quality
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Full History & Traceability
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Increase Maximum Productivity
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Give Customers Visibility
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How TrakSYS Helps You Monitor and Control Production Throughout Your Supply Chain

With its configurable, flexible, and scalable workflow management engine, TrakSYS readily leverages existing assets and infrastructure for the optimal management and execution of automotive manufacturing operations. Here’s how:

Quality Assurance

Improve product quality with Statistical Process Control (SPC) and real-time data to respond to out-of-compliance events.

Leverage real-time data to identify areas where a defect may occur in the production process.
Integrate digital inspection camera data with TrakSYS to track where and when cracks, scratches, and other shell-harming irregularities occur.
Digitalize quality management and drive continuous improvement to remain in lockstep with IATF’s (International Automotive Task Force) standards.
Set OEM specification benchmarks before production and work to meet and exceed OEM quality expectations throughout the manufacturing lifecycle.

History and Traceability

Collect manufacturing information for each part, including the date/time of each operation, measurements taken, batch, and any treatment or finishing information.

TrakSYS leverages machine learning to sort and analyze massive data sets to diagnose and track faults back to their origin. 

Track and categorize different types of defects and gain the ability to differentiate between consistent issues or anomalies.

End-to-end traceability allows you to rapidly identify any and all products that may be impacted by a given recall.

Automotive Production Process Analysis

Generate detailed reports by querying the TrakSYS database, including item tables, SPC tables and the quality data gathered from machines.

Track machine up-time, worker activity and shifts, inventory levels, and vehicle production processes in real-time.
At every stage of the assembly line, defects like part misalignment, welding errors, and incorrect paint application are tracked and categorized.
Eliminate overstocking of raw materials and improve inventory turnover with demand forecasting based on historical records.
When control limits are broken during production, you are instantly notified.

Increased Productivity

Increase productivity through measurement such as OEE and TEEP, and automated corrective and preventive action using tasks and journals.

Reduce the amount of wasted parts and materials during production to maximize the efficiency of your assembly line.
Digitalize handover reports from shift to shift to provide maximum visibility for incoming and outgoing crews.
Continuously track production throughput and identify areas of the assembly line that are slower than others.

Customer Visibility

Give customers visibility into production reports generated by TrakSYS — including full process workflow and an overview of the life of each part.

Ensure full customer transparency by analyzing a component’s historical data and providing an expected component lifespan.
Eliminate the potential for human errors by automatically downloading customer purchase orders.
Share inventory levels and production schedules with customers and suppliers to avoid stockouts and delays.
Provide customers and suppliers with real-time visibility into every stage of the vehicle assembly process, from start to finish.

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