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TrakSYS for Consumer Packaged Goods

A Bundle of Optimization
TrakSYS for Consumer Packaged Goods Manufacturing Operations Management

Consumer Packaged Goods (CPG) Manufacturing Software Trusted by Leading Manufacturers Worldwide

TrakSYS MES software has been deployed at thousands of factories in over 100 countries, including many leading consumer packaged goods manufacturers.

Unpack Real-Time Operations Data for Greater Productivity

As a consumer packaged goods (CPG) manufacturer your customers are more demanding than ever. They want top-quality products at competitive prices. And, of course, quality cannot be sacrificed in the name of speed and efficiency. How do you optimize operations, to balance these competing concerns? You need insights driven by real-time production data and tools to take action on those insights. TrakSYS can help.

Improve Quality
Reduce Downtime
Ensure Safety
Reduce Cost

How TrakSYS Helps You Gain Greater Visibility, Knowledge, and Control

TrakSYS helps packaged goods manufacturers enable operational excellence initiatives, meet safety compliance requirements, and support sustainability efforts. Here’s how:

Increased Productivity​

Increase productivity through measurement such as OEE and TEEP, and automated corrective and preventive action using tasks and journals.

Holistic visibility into cleaning requirements, equipment setup, and material availability minimizes changeover time.
With demand-based production sequencing via ERP integration, goods in high demand are produced faster than others.
Enable agile manufacturing based on demand by integrating TrakSYS with your ERP.
View a machine’s downtime deviations from standard operating procedures and filter by operator.

Quality Assurance

Improve quality with Statistical Process Control (SPC) and real-time data to respond to out-of-compliance events.
Reduce waste and rework by catching problems before they affect a large batch of products.

Enhance brand reputation and ensure FDA compliance with full ingredient and material traceability, including sourcing and supplier information.

Monitor and control operator adherence to standard operating procedures with automatic notifications of procedure deviation.
Immediately identify and remedy deviations that happen during production.

Electronic Records

Automate your record-keeping, including changes, actions, recorded values, and electronic signatures, for the creation of a comprehensive audit trail.

Develop a highly detailed audit trail allowing a complete history of every batch, from invoice to delivery.
EBRs ensure accounting departments have an accurate history of orders and invoices traced back by batch.
In the event of an audit or recall, provide regulators with a tamper-proof and timestamped record of production and ingredients.

Ensure consistency, quality, and replicability with a tamper-proof record of what ingredients (and what amounts) went into each batch of products.

Preventive and Predictive Maintenance

Coordinate preventive maintenance activities with production schedules. Tap into machine data and perform predictive maintenance to avoid unscheduled downtime.

Integrate your maintenance and production schedules to reduce maintenance-based downtime.
Implement a targeted approach to maintenance by analyzing trends and historical data to predict equipment issues before they cause complete breakdowns.
Define and customize events or actions on the production floor that should trigger a work order.
An optimized OEE makes the operation more self-sufficient and consistently up and running.

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What are You Working on Right Now?

Performance? Quality? E-Records? Tell us what you’re working on.
Chances are, we can help.