Production
Operations Management

OPTIMIZE OPERATIONS USING REAL-TIME PRODUCTION DATA

Whether it is a long-term Continuous Improvement initiative or a simple bottleneck on your production line, you need to understand what is limiting your factory’s performance. Built on the TrakSYS next-generation manufacturing operations management (MOM) platform, the TrakSYS Real-Time Performance Management solution framework benchmarks performance and productivity, by collecting and aggregating data, to deliver real-time, actionable intelligence for significant productivity improvement – while leveraging your existing assets, resources and infrastructure.

Optimize Planning
& Scheduling

Increase On-Time Delivery

Improve
Productivity

Improve
Profitability

A Complete Performance Management Solution

The TrakSYS Real-Time Performance Management solution framework offers out-of-the-box functionality designed to provide the insights you need to evaluate the root causes of poor performance in your manufacturing operation. Whether your operations are discrete, continuous or batch, TrakSYS RPM gives you the tools you need — like event tracking, operator task management, alerts, journaling, and more — to optimize performance and profitability.

ASSIGN JOB/PROCESS ORDER

Synchronize with ERP or create jobs. Specify product quantities, schedule, asset assignments, and more. Quickly communicate schedule revisions and priorities to the line and management level. Gain real-time visibility of job progress and schedule attainment.

FINITE SCHEDULING

Apply business rules to optimize production scheduling and resource management. Plan and assign resources based on availability of materials, equipment, and employee skills. Determine job sequence to minimize changeover time and cleaning. Leverage first available or best performing equipment to define production routes. Quickly evaluate different what-if scenarios offline before committing a final schedule.

REINFORCE BEST PRACTICES

Store documents in the built-in Document Library or link to externally stored files. Provide users quick access to standardize procedures in useful formats – pictures, videos, flowcharts, and checklists – reinforcing Best Practices. TrakSYS Audit feature offers a configurable way to track documents and system revisions. Manage employee training, skill sets, certifications, authorization, and security clearance.

TRACK AND MANAGE EVENTS

Connected to your existing automation infrastructure, TrakSYS provides a clear view of what’s happening on your plant floor and informs you of events requiring attention. You can record a specific cause or even multiple causes of an event, and TrakSYS will analyze the trends.

TASKS, ALERTS, JOURNALS AND MORE

With real-time alerts, notifications, escalations, and the ability to configure automated workflows, TrakSYS gives you the tools to communicate and resolve problems quickly and effectively.

DATA HISTORIAN

Connect to automation to record and retrieve time-series production and process data. Data Historian further enhances Traceability, enabling users to analyze sources of variation, identify process improvement opportunities, and quickly troubleshoot root causes.

METRICS & REPORTING

Gain visibility into production operations, including status of jobs, schedule attainment, and resource performance. Compare by operator, team, shift, route, supplier, lot and more to identify why “golden” runs are exceptional. Quickly determine areas of the factory that are bottlenecks and prioritize your improvement plan.

CONFIGURABILITY

Web-based configuration tools and an integrated scripting environment allow the construction of tailored solutions without the need for custom code.

EXTENSIBILITY

TrakSYS is a full MOM platform, with standard function libraries that can be readily adjusted to create focused solutions in a fraction of the time compared to traditional development. This important functionality delivers both rapid deployment and cost-effective extensibility.

Learn More About the Power of Production Management

Want to learn more about Production Management? Check out these handy documents.

White Paper

Top 10 Proven Tips to Maximize Uptime and Boost Performance

Whether you are already down the path of becoming a World-Class Manufacturer (WCM) or you are just starting your Lean initiative, these tips can help set goals that continue commitment to efficiency.

Brochure

TrakSYS Next-Generation MOM platform

TrakSYS has been designed to work the way you work: fast, flexible, and focused on solving specific business challenges.

White Paper

Back-of-the-Envelope OEE in 5 Steps

While calculating and improving your own OEE always adds value to your organization, it helps to know where others stand to truly benchmark your OEE levels.

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