Batch
Operations Management

Batch Management for More Repeatable
Product Quality and Process Efficiency

Batch Management is critical to process industries including Pharmaceutical, Food & Beverage, CPG, and Chemical where the production must be carefully controlled for both quality and efficiency. These processes can be hindered by paper-based workflows, which take additional time, and may be inaccurate.

Improve
Product Quality

Maximize Asset Utilization

Manage Regulatory Compliance

Lower
Cost

TrakSYS offers versatile recipe and batch management capabilities designed for executing batching operations in both automated and manual operations. TrakSYS follows ISA-88 standards and makes it possible to manage recipes, execute batch functions, enforce SOPs/tasks, allocate assets, and track materials and labor. A complete electronic audit trail of transactions can be available to meet 21 CFR Part 11 Compliance, cGMP, and the most stringent EBR requirements.

Recipe Management

Configure recipes and procedures, or interface with information stored in ERP to provide the shop floor with instructions for how to complete the batch.

Pre-weigh & Execute Batch Steps

Define batch functions, sequential/parallel steps, and tasks (e.g. setup, manual checks, quality checks, sign-off, etc.) to enforce standard procedures.

Track and Manage Events and Overages

Connected to existing automation infrastructure, TrakSYS provides a clear view of what is happening on the plant floor and informs of events requiring attention. TrakSYS records specific causes of delays and overages and analyzes the trends to determine how to reproduce your golden batch.

Monitor Critical Parameters

Connect to automation to record and retrieve time-series production and process data. Data Historian further enhances Traceability, enabling users to analyze sources of variation, identify process improvement opportunities, and quickly troubleshoot root causes.

Track Material Consumption

Track suppliers, lot numbers, and quality parameters to provide traceability and benchmark supplier performance. Record material consumption and interface with ERP and WMS to maintain inventory accuracy. Track labor to benchmark performance and establish Best Practices.

METRICS & REPORTING

Using extensive analytics, workflow engine, and dashboards of TrakSYS, detailed user-definable reports and electronic batch records (EBRs) can be generated with ease. A complete electronic audit trail of your transactions can be available to meet 21 CFR Part 11 Compliance and the most stringent EBR requirements.

CONFIGURABILITY

Web-based configuration tools and an integrated scripting environment allow the construction of tailored solutions without the need for custom code.

EXTENSIBILITY

TrakSYS is a full MOM platform, with standard function libraries that can be readily adjusted to create focused solutions in a fraction of the time compared to traditional development. This important functionality delivers both rapid deployment and cost-effective extensibility.

Learn More About the Power of Batch Management

Want to learn more about Batch Management? Check out these handy documents.

Case Study

Bush Brothers – More Than Going Paperless

Before the implementation of TrakSYS™, Bush Brothers had a homegrown software solution in place that showed them the benefits to be gained by relying on a software solution to log downtime.

Brochure

TrakSYS Next-Generation MOM platform

TrakSYS has been designed to work the way you work: fast, flexible, and focused on solving specific business challenges.

White Paper

Effective Management of Electronic Batch Records

Traditionally, batch operations records were collected, managed, and represented manually. As with most manual operations, there were concerns with accuracy.

Ready to Get Started?

CONTACT US